Individual industrial solutions with polyurethane elastomers
Elastomer molded parts are an indispensable component in many industries, because their outstanding elastic properties and wide range of applications make them an ideal solution for numerous technical challenges. P+S stands for innovative productions and the highest quality standards, with a wide range of different material types that can cover almost all application-specific requirements. By designing the component based on the material, the component shape but also the combination of different materials, we are able to implement tailor-made solutions in a wide range of applications.
Merkmale von Elastomer Formteilen
Die Elastomer Formteile von P+S werden im effizienten Niederdruckverfahren als Heißgießelastomere gefertigt. Dieses spezielle Fertigungsverfahren ermöglicht den Einsatz von vergleichsweise einfach aufgebauten Formen, was sich direkt in geringen Werkzeugkosten niederschlägt. Dies macht unsere Elastomer Formteile nicht nur für Großserien, sondern auch für Klein- und Mittelserien äußerst wirtschaftlich und attraktiv.
Ein weiterer entscheidender Vorteil ist die große Flexibilität in der Gestaltung: Durch die individuelle Kontur und Formgebung des Bauteils können wir gezielt verschiedene technische Eigenschaften beeinflussen und optimal auf den zur Verfügung stehenden Einbauraum eingehen. Diese maßgeschneiderte Formgebung, kombiniert mit unserer Vielzahl an unterschiedlichen Werkstoffvarianten, ermöglicht eine äußerst individuelle Auslegung der Elastomer Formteile. So entstehen Lösungen, die präzise auf die spezifischen Anforderungen Ihrer Anwendung zugeschnitten sind und ein konstant hohes technisches Wertniveau garantieren.
Manufacturing process for elastomer moldings
Compared to other elastomers, in particular rubber grades, P+S polyurethane elastomers offer a wide range of
technical advantages. These include:
casting process
Low-pressure hot-casting, which has a Shore A hardness of 50 to 98, ensures precise shaping and consistently high quality for every molded part.
foaming
Shape-bound hot or hot foaming in a low pressure process, in a wide variety of densities, allows the materials to be flexibly adapted to specific requirements and also focuses on precision and quality.
Mechanical manufacturing
Mechanical production is carried out by processing semi-finished products such as blocks, plates or round bars. This method not only offers flexibility, but also the option of mechanically reworking the molded parts and thus adapting them to the requirements of the application.
Applications of elastomer molded parts
The selection of raw materials plays a central role in the performance of the subsequent component. For the production of our
We work with polyurethane elastomers with a variety of high-quality components that allow targeted adjustment of
Material properties enable:
transportation industry
In the transportation industry, elastomer molded parts from P+S are used in drive wheels, guide elements and seals to improve the efficiency and safety of vehicles and machines.
machine-building industry
In mechanical engineering, molded parts such as clamping elements, sealing rings and pressure & cutting strips help to optimize performance and durability. Thanks to their precision and durability, they are a reliable solution to many challenges.
agro-industry
Here, molded parts such as joint bearing seals and cabin bearings, but also spring elements in a wide variety of shapes and hardnesses (depending on requirements and specifications), offer robust and reliable protection for applications required in the agricultural industry.
Rail transport/railway technology
In the area of rail transport and railway technology, damping elements, wear bushings, but also spring systems for vibration decoupling of car bodies or powerful spring systems for switch adjustments along the tracks optimize performance. They improve the comfort of transport systems, contribute to safety and efficiency, and guarantee a long service life even under extreme conditions.
The future and sustainability of elastomer molded parts
P+S is aware of its responsibility towards our environment and focuses on sustainable production practices. The use of partially bio-based raw materials and Reach & RoHS compliant materials guarantees environmentally friendly product solutions. The procedures and processes at P+S are EcoVadis certified, which further underlines their environmental responsibility.
and requires technical expertise. At P+S, we rely on And on to the tried and tested
for producing compact and microcellular polyurethane elastomers.
Eco-friendly materials and recycling options
Während Elastomer Formteile nur begrenzt recyclebar sind, bietet P+S Möglichkeiten des Upcyclings, indem beispielsweise Schaumabfälle zur Weiterverwertung in anderen Produkten verkauft werden. Dies trägt zur umweltfreundlichen Unternehmensphilosophie bei und unterstreicht unser Engagement für nachhaltige Lösungen.
Elastomer moldings from P+S
We combine quality, versatility and environmental awareness in one product. These components are robust and durable and are specifically tailored to the individual requirements of your applications. Discover tailor-made solutions that optimize your projects. Contact us for a personal consultation and experience the benefits of our high-quality elastomer moldings!